Toyota Yaris XP90 2005–2010 Collision Repair Manual
Second generation (XP90; 2005–2010) / Toyota Yaris XP90 2005–2010 Collision Repair Manual
- Foreword
- Views of this text
- Introduction
- General repair instructions
- How to use this manual
- Proper and efficient work procedures
- Handling precautions on related components
- Precautions for repairing body structure panels
- Abbreviations used in this manual
- BODY PANEL REPLACEMENT
- Radiator support (ASSY)
- Front fender mounting bracket (ASSY)
- Quarter panel upper extension (CUT): Hatchback
- Floor side rail front panel (ASSY): Hatchback
- Floor side rail front panel (ASSY): Sedan
- Rear floor side panel extension (ASSY): Hatchback
- Rear floor pan (ASSY): Hatchback
- Rear floor pan extension (ASSY): Sedan
- Rear floor pan (ASSY): Sedan
- Rear floor crossmember NO.2 (ASSY): Hatchback
- Rear floor crossmember NO.2 (ASSY): Sedan
- Roof panel (ASSY): Hatchback
- Front fender apron (ASSY)
- Roof panel (ASSY): Sedan
- Rear floor sidemember (CUT): Hatchback
- Outer panel installation torque
- Rear floor sidemember (ASSY): Sedan
- Fit standards
- Front sidemember reinforcement (CUT-P)
- Front sidemember reinforcement (ASSY)
- Cowl top side panel (ASSY)
- Cowl top side upper panel (ASSY)
- Front body pillar (CUT)
- Center body pillar (CUT): 5-Door
- Front door outer panel (CUT): 3-Door
- Front door outer panel (CUT): 5-Door
- Rear door outer panel (CUT): 5-Door
- Rocker outer panel (CUT-H): 5-Door
- Rocker outer panel (CUT): 3-Door
- Rocker outer panel (CUT): 5-Door
- Adhesive Application Area Work Procedure
- Quarter panel (CUT): 3-Door
- Quarter panel (CUT): 5-Door
- Quarter wheel housing outer panel (ASSY)
- Lower back upper gusset (ASSY)
- Body lower back panel (ASSY)
- Back door opening trough (ASSY)
- Quarter panel upper extension (CUT)
- Floor side rail front panel (ASSY)
- Rear floor pan (ASSY)
- Rear floor side panel extension (ASSY)
- Rear floor crossmember NO.2 (ASSY)
- Rear floor sidemember (CUT)
- Roof panel (ASSY)
- Outer panel installation torque
- Fit standards
- Paint coating
- Body panel sealing areas
- Body panel under coating areas
- Foamed material application areas
- Body panel anti-rust agent (wax) application areas
- Silencer sheet installation areas
- Body panel anti-chipping paint application areas
- Body panel sealing areas
- Body panel under coating areas
- Foamed material application areas
- Body panel anti-rust agent (wax) application areas
- Body panel anti-chipping paint application areas
- Body dimensions
- Foreword
- How to use this manual
- Introduction
- General repair instructions
- How to use this manual
- Proper and efficient work procedures
- Handling precautions on related components
- Precautions for repairing body structure panels
- Abbreviations used in this manual
- Body panel replacement
- Radiator support (ASSY)
- Front sidemember reinforcement (CUT-P)
- Front fender mounting bracket (ASSY)
- Front fender apron (ASSY)
- Front sidemember reinforcement (ASSY)
- Cowl top side panel (ASSY): Hatchback
- Cowl top side panel (ASSY): Sedan
- Cowl top side upper panel (ASSY): Hatchback
- Cowl top side upper panel (ASSY): Sedan
- Center body pillar (CUT): Hatchback 5 Door
- Front body pillar (CUT): Hatchback
- Front body pillar (CUT): Sedan
- Front door outer panel (CUT): Hatchback 5 Door
- Center body pillar (CUT): Sedan
- Front door outer panel (CUT): Sedan Ex. U.S.A., Canada
- Front door outer panel (CUT): Hatchback 3 Door
- Front door outer panel (CUT): Sedan U.S.A., Canada
- Rear door outer panel (CUT): Hatchback 5 Door
- Rear door outer panel (CUT): Sedan Ex. U.S.A., Canada
- Rear door outer panel (CUT): Sedan U.S.A., Canada
- Rocker outer panel (CUT-H): Hatchback 5 Door
- Rocker outer panel (CUT): Hatchback 5 Door
- Rocker outer panel (CUT-H): Sedan
- Rocker outer panel (CUT): Hatchback 3 Door
- Quarter panel (CUT): Hatchback 3 Door
- Rocker outer panel (CUT): Sedan
- Quarter wheel housing outer panel (ASSY): Hatchback
- Quarter panel (CUT): Hatchback 5 Door
- Adhesive Application Area Work Procedure
- Quarter wheel housing outer panel (ASSY): Sedan
- Quarter panel (CUT): Sedan
- Lower back upper gusset (ASSY): Hatchback
- Lower back upper qusset (ASSY): Sedan
- Body lower back panel (ASSY): Hatchback
- Body lower back panel (ASSY): Sedan
- Back door opening trough (ASSY): Hatchback
- Luggage door opening front trough (ASSY): Sedan
Leak detection pump
This pump performs fuel evaporation leakage check. This check is done approximately
five hours after the engine is turned off. So you may hear sound coming from underneath
the luggage compartment ...
Foreword
This repair manual has been prepared to provide essential information on body
panel repair methods (including cutting and welding operations, but excluding painting)
for the TOYOTA YARIS.
Applica ...
See also:
Auxiliary boxes
To use the auxiliary boxes, open the lids as shown in the following illustrations.
CAUTION.
To reduce the chance of injury in case of an accident or a sudden stop, always
keep the auxiliary box ...
General information
1. BASIC DIMENSIONS
(a) There are two types of dimensions in the diagram.
(1) (Three-dimensional distance).
Straight-line distance between the centers of two measuring points.
(2) (Two-dimensi ...
Body panel anti-rust agent (wax) application areas
HINT: 1) Apply anti-rust agent (wax) around the hinges whenever adjusting the
doors and hoods.
2) Even if partially repairing a part, apply anti-rust agent (wax) over the entire
application area ...