Toyota Yaris: Front door outer panel (CUT): Hatchback 5 Door - Body panel replacement - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Front door outer panel (CUT): Hatchback 5 Door

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Center body pillar (CUT): Sedan

    Front body pillar (CUT): Sedan
    REPLACEMENT With the cowl top side upper panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension ...

    Center body pillar (CUT): Sedan
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Ins ...

    See also:

    Checking and replacing fuses
    If any of the electrical components do not operate, a fuse may have blown. If this happens, check and replace the fuses as necessary. Turn the engine switch to the “LOCK” position. Open th ...

    General repair instructions
    1. WORK PRECAUTIONS (a) VEHICLE PROTECTION. (1) When welding, protect the painted surfaces, windows, seats and carpet with heat resistant, fireproof covers. (b) SAFETY. (1) Never stand in a ...

    Controls
    Controls 1. Air intake selector 2. Air flow selector 3. Temperature selector 4. Fan speed selector 5. “A/C” Button (on some models) Fan speed selector Turn the knob to adjust the f ...