Toyota Yaris: Front door outer panel (CUT): Hatchback 5 Door
REPLACEMENT
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
After welding, apply the polyurethane foam to the corresponding parts.
After welding, apply body sealer and under-coating to the corresponding parts.
After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.
Front body pillar (CUT): Sedan
REPLACEMENT
With the cowl top side upper panel removed.
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance
with the body dimension ...
Center body pillar (CUT): Sedan
REPLACEMENT
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance
with the body dimension diagram. (See the body dimension diagram) Ins ...
See also:
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.): Intake 0.15—0.25 (0.006—0.010).
Exhaust 0.25—0.35 (0.010—0.014).
Spark plug type: DENSO SK16R11.
NGK IFR5A11.
Spark plug gap, mm(in.):
...
Body panel sealing areas
HINT: 1) Prior to applying body sealer, clean the area with a rag soaked in silicone
remover.
2) If weld-through primer was used, first wipe off any excess and than coat with
anti-corrosion prime ...
Cowl top side panel (ASSY): Sedan
REPLACEMENT
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance
with the body dimension diagram. (See the body dimension diagram) Inspe ...