Toyota Yaris: Roof panel (ASSY) - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Roof panel (ASSY)

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply polyurethane foam to the corresponding parts.

After welding, apply body sealer and undercoating to the corresponding parts.

After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

Outer panel installation torque

    Rear floor sidemember (CUT)
    REPLACEMENT With the body lower back panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagra ...

    Outer panel installation torque
    ...

    See also:

    Replacing light bulbs
    The following illustrations show how to gain access to the bulbs. When replacing a bulb, make sure the ignition switch and light switch are off. Use bulbs with the wattage ratings given in the tab ...

    Indicators and warning lights
    The indicators and warning lights on the instrument cluster, center panel and dashboard inform the driver of the status of the vehicle’s various systems. Instrument cluster (vehicles without a ta ...

    Rear floor sidemember (CUT): Hatchback
    REPLACEMENT With the body lower back panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagra ...