Toyota Yaris: Rear door outer panel (CUT): Sedan U.S.A., Canada
REPLACEMENT
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
After welding, apply polyurethane foam to the corresponding parts.
After welding, apply body sealer and undercoating to the corresponding parts.
After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.
Rear door outer panel (CUT): Sedan Ex. U.S.A., Canada
REPLACEMENT
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance
with the body dimension diagram. (See the body dimension diagram) Inspe ...
Rocker outer panel (CUT-H): Hatchback 5 Door
REPLACEMENT
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance
with the body dimension diagram. (See the body dimension diagram) Inspe ...
See also:
Foreword
This repair manual has been prepared to provide essential information on body
panel repair methods (including cutting and welding operations, but excluding painting)
for the TOYOTA YARIS.
Applica ...
Abbreviations used in this manual
For convenience, the following abbreviations are used in this manual.
ABS Antilock Brake System A/C Air Conditioner assy assembly ECT Electronic Controlled
Transmission ECU Electronic Control Unit ...
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.): Intake 0.15—0.25 (0.006—0.010).
Exhaust 0.25—0.35 (0.010—0.014).
Spark plug type: DENSO SK16R11.
NGK IFR5A11.
Spark plug gap, mm(in.):
...