Toyota Yaris: Rear door outer panel (CUT): Sedan U.S.A., Canada - Body panel replacement - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Rear door outer panel (CUT): Sedan U.S.A., Canada

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply polyurethane foam to the corresponding parts.

After welding, apply body sealer and undercoating to the corresponding parts.

After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

Rocker outer panel (CUT-H): Hatchback 5 Door

    Rear door outer panel (CUT): Sedan Ex. U.S.A., Canada
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Rocker outer panel (CUT-H): Hatchback 5 Door
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    See also:

    Adhesive Application Area Work Procedure
    NOTE. This vehicle has areas on the Quarter Panel and Quarter Wheel Housing Outer Panel that are joined together only with adhesive. It is necessary to conduct the correct repair procedures for h ...

    Back door opening trough (ASSY): Hatchback
    REPLACEMENT With the quarter panel and body lower back panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the bod ...

    Clock
    With tachometer Without tachometer The digital clock indicates the time. To adjust the clock, put the key in the “ON” position. With tachometer— Pushing the reset knob flashes the ...