Toyota Yaris: Rear door outer panel (CUT): Sedan U.S.A., Canada - Body panel replacement - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Rear door outer panel (CUT): Sedan U.S.A., Canada

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply polyurethane foam to the corresponding parts.

After welding, apply body sealer and undercoating to the corresponding parts.

After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

Rocker outer panel (CUT-H): Hatchback 5 Door

    Rear door outer panel (CUT): Sedan Ex. U.S.A., Canada
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Rocker outer panel (CUT-H): Hatchback 5 Door
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    See also:

    Front door outer panel (CUT): Sedan Ex. U.S.A., Canada
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Body panel sealing areas
    HINT: 1) Prior to applying body sealer, clean the area with a rag soaked in silicone remover. 2) If weld-through primer was used, first wipe off any excess and than coat with anti-corrosion prime ...

    Your responsibility for maintenance
    It is the owner’s responsibility to make sure that the specified maintenance is performed. Section 6 gives details of these maintenance requirements. Also included in Section 6 is general mainte ...