Toyota Yaris: Rear door outer panel (CUT): Sedan U.S.A., Canada - Body panel replacement - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Rear door outer panel (CUT): Sedan U.S.A., Canada

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply polyurethane foam to the corresponding parts.

After welding, apply body sealer and undercoating to the corresponding parts.

After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

Rocker outer panel (CUT-H): Hatchback 5 Door

    Rear door outer panel (CUT): Sedan Ex. U.S.A., Canada
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Rocker outer panel (CUT-H): Hatchback 5 Door
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    See also:

    Checking battery condition
    —Precautions CAUTION. BATTERY PRECAUTIONS. The battery produces flammable and explosive hydrogen gas. Do not cause a spark from the battery with tools. Do not smoke or light a match near the ...

    Body panel under coating areas
    HINT: 1) First wipe off any dirt, grease or oil with a rag soaked in silicone remover. 2) Cover the surrounding areas with masking paper to avoid coating unnecessary areas. If other areas are acc ...

    Seats
    While the vehicle is being driven, all vehicle occupants should have the seatback upright, sit well back in the seat and properly wear the seat belts provided. CAUTION. Do not drive the vehicle un ...