Toyota Yaris: Front door outer panel (CUT): 5-Door - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Front door outer panel (CUT): 5-Door

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Rear door outer panel (CUT): 5-Door

    Front door outer panel (CUT): 3-Door
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Rear door outer panel (CUT): 5-Door
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    See also:

    Tips for driving in various conditions
    - Always slow down in gusty crosswinds. This will allow you much better control. - Drive slowly onto curbs and, if possible, at a right angle. Avoid driving onto high, sharp-edged objects and othe ...

    Safety and vehicle damage warnings
    Throughout this manual, you will see safety and vehicle damage warnings. You must follow these warnings carefully to avoid possible injury or damage. The types of warnings, what they look like, and ...

    Proper and efficient work procedures
    1. REMOVAL (a) PRE-REMOVAL MEASURING. (1) Before removal or cutting operations, take measurements in accordance with the dimensions diagram. Always use a puller to straighten a damaged body or f ...