Toyota Yaris: Front sidemember reinforcement (CUT-P) - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Front sidemember reinforcement (CUT-P)

REPLACEMENT

With the radiator support removed.

With the radiator support removed.

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Front sidemember reinforcement (ASSY)

    Fit standards
    ...

    Front sidemember reinforcement (ASSY)
    REPLACEMENT With the radiator support and front fender apron removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the bod ...

    See also:

    Front passenger’s seat
    Seat position adjustment lever Seatback angle adjustment lever Seatback lock release lever (3-door models only) Moving front passenger seat for rear seat entry (3-door models only) ■ Gett ...

    Rear floor side panel extension (ASSY): Hatchback
    REPLACEMENT With the quarter panel and body lower back panel removed. REMOVAL     INSTALLATION Temporarily install the new parts and measure each part of the new parts in accord ...

    Service specifications
    ENGINE Valve clearance (engine cold), mm (in.): Intake 0.15—0.25 (0.006—0.010). Exhaust 0.25—0.35 (0.010—0.014). Spark plug type: DENSO SK16R11. NGK IFR5A11. Spark plug gap, mm(in.): ...