Toyota Yaris: Center body pillar (CUT): 5-Door - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Center body pillar (CUT): 5-Door

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Front door outer panel (CUT): 3-Door

    Front body pillar (CUT)
    REPLACEMENT With the cowl top side upper panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension ...

    Front door outer panel (CUT): 3-Door
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    See also:

    Foreword
    This repair manual has been prepared to provide essential information on body panel repair methods (including cutting and welding operations, but excluding painting) for the TOYOTA YARIS. Applica ...

    Cowl top side upper panel (ASSY)
    REPLACEMENT With the cowl top side panel removed. INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the ...

    General repair instructions
    1. WORK PRECAUTIONS (a) VEHICLE PROTECTION. (1) When welding, protect the painted surfaces, windows, seats and carpet with heat resistant, fireproof covers. (b) SAFETY. (1) Never stand in a ...