Toyota Yaris: Foreword
This repair manual has been prepared to provide essential information on body panel repair methods (including cutting and welding operations, but excluding painting) for the TOYOTA YARIS.
Applicable models: KSP90 series.
NCP90, 91, 92, 93 series.
This manual consists of body repair methods, exploded diagrams and illustrations of the body components and other information relating to body panel replacement such as handling precautions, etc. However, it should be noted that the front fenders of, this TOYOTA model are bolted on and require no welding.
When repairing, don’t cut and join areas that are not shown in this manual. Only work on the specified contents to maintain body strength.
Body construction will sometimes differ depending on specifications and country of destination. Therefore, please keep in mind that the information contained herein is based on vehicles for general destinations.
For the repair procedures and specifications other than collisiondamaged body components of the TOYOTA YARIS refer to the repair manuals.
If you require the above manuals, please contact your TOYOTA dealer.
All information contained in this manual is the most up-to-date at the time of publication. However, specifications and procedures are subject to change without prior notice.
General information1. BASIC DIMENSIONS (a) There are two types of dimensions in the diagram. (1) (Three-dimensional distance). Straight-line distance between the centers of two measuring points. (2) (Two-dimensi ...
How to use this manualScope of the repair work explanation This text explains the welding panel replacement instructions from the vehicle’s white body condition. We have abbreviated the explanations of the removal an ...
Trailer towing (except 3-door models for Canada)
Toyota does not recommend towing a trailer with your vehicle. Toyota also does not recommend the installation of a tow hitch or the use of a tow hitch carrier for a wheelchair, scooter, bicycle, e ...
Do-it-yourself service precautions
If you perform maintenance by yourself, be sure to follow the correct procedures as given in these sections. CAUTION The engine compartment contains many mechanisms and fluids that may move su ...
Battery recharging precautions
During recharging, the battery is producing hydrogen gas. Therefore, before recharging: 1. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable. 2. B ...