Toyota Yaris: Rear floor sidemember (CUT): Hatchback
REPLACEMENT
With the body lower back panel removed.
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
After welding, apply the polyurethane foam to the corresponding parts.
After welding, apply body sealer and under-coating to the corresponding parts.
After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.
Roof panel (ASSY): Sedan
REPLACEMENT
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance
with the body dimension diagram. (See the body dimension diagram) Inspe ...
See also:
Proper and efficient work procedures
1. REMOVAL
(a) PRE-REMOVAL MEASURING.
(1) Before removal or cutting operations, take measurements in accordance with
the dimensions diagram. Always use a puller to straighten a damaged body or f ...
Iridium-tipped spark plugs
Your engine is fitted with iridium-tipped spark plugs.
NOTICE.
Use only iridium-tipped spark plugs.
Do not adjust gaps for engine performance or smooth driveability.
...
How to use this manual
Scope of the repair work explanation
This text explains the welding panel replacement instructions from the vehicle’s
white body condition.
We have abbreviated the explanations of the removal an ...