Toyota Yaris: Quarter panel (CUT): Hatchback 5 Door - Body panel replacement - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Quarter panel (CUT): Hatchback 5 Door

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply polyurethane foam to the corresponding parts.

After welding, apply body sealer and undercoating to the corresponding parts.

After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

Adhesive Application Area Work Procedure

    Quarter wheel housing outer panel (ASSY): Hatchback
    REPLACEMENT With the quarter panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. ...

    Adhesive Application Area Work Procedure
    NOTE. This vehicle has areas on the Quarter Panel and Quarter Wheel Housing Outer Panel that are joined together only with adhesive. It is necessary to conduct the correct repair procedures for h ...

    See also:

    General repair instructions
    1. WORK PRECAUTIONS (a) VEHICLE PROTECTION. (1) When welding, protect the painted surfaces, windows, seats and carpet with heat resistant, fireproof covers. (b) SAFETY. (1) Never stand in a ...

    Do-it-yourself service precautions
    If you perform maintenance by yourself, be sure to follow the correct procedures as given in these sections. CAUTION The engine compartment contains many mechanisms and fluids that may move su ...

    Suspension and chassis
    CAUTION. Do not modify the suspension/chassis with lift kits, spacers, springs, etc. It can cause dangerous vehicle handling characteristics, resulting in loss of control. ...