Toyota Yaris: Rear floor sidemember (CUT) - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Rear floor sidemember (CUT)

REPLACEMENT

With the body lower back panel removed.

With the body lower back panel removed.

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Roof panel (ASSY)

    Rear floor crossmember NO.2 (ASSY)
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Roof panel (ASSY)
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    See also:

    Items to initialize
    The following items must be initialized for normal system operation after such cases as the battery being reconnected, or maintenance being performed on the vehicle: ...

    Positioning the jack
    When jacking up your vehicle with the jack, position the jack correctly as shown in the illustration. Jack position . Front—Front suspension member. Rear—Lower back outer panel. Support ...

    Body lower back panel (ASSY)
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...