Toyota Yaris: Rear door outer panel (CUT): 5-Door - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Rear door outer panel (CUT): 5-Door

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Rocker outer panel (CUT-H): 5-Door

    Front door outer panel (CUT): 5-Door
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Rocker outer panel (CUT-H): 5-Door
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    See also:

    Cleaning and protecting the vehicle exterior
    Perform the following to protect the vehicle and maintain it in prime condition: ● Working from top to bottom, liberally apply water to the vehicle body, wheel wells and underside of the vehi ...

    Body panel anti-rust agent (wax) application areas
    HINT: 1) Apply anti-rust agent (wax) around the hinges whenever adjusting the doors and hoods. 2) Even if partially repairing a part, apply anti-rust agent (wax) over the entire application area ...

    Checking and replacing fuses
    If any of the electrical components do not operate, a fuse may have blown. If this happens, check and replace the fuses as necessary. Turn the engine switch to the “LOCK” position. Open th ...