Toyota Yaris: How to use this manual - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: How to use this manual

Scope of the repair work explanation

This text explains the welding panel replacement instructions from the vehicle’s white body condition.

We have abbreviated the explanations of the removal and reinstallation of the equipment parts up to the white body condition and of the installation, inspection, adjustment and final inspection of equipment parts after replacing the weld panel.

Section categories

This manual has been divided as shown below.

Section Title Contents Examples
INTRODUCTION Explanation of general body repair.

Views of weld panel replacement instructions.

 Cautionary items.

Views of weld panel replacement instructions.
BODY PANEL REPLACEMENT Instructions for replacing the weld panels from the white body condition, from which bolted parts have been removed, with individual supply parts. Front side member replacement.

Quarter panel replacement.
BODY DIMENSIONS Body aligning measurements. Dimension diagrams.
PAINT COATING Scope and type of anti-rust treatment, etc.

together with weld panel replacement.

 Under coating.

Body sealer.

Contents omitted in this manual.

Make sure to perform the following essential procedures, although they are omitted in this manual.

(1) Jack and lift operations.

(2) Clean and wash removed parts, if necessary.

(3) Visual inspection.

    Foreword
    This repair manual has been prepared to provide essential information on body panel repair methods (including cutting and welding operations, but excluding painting) for the TOYOTA YARIS. Applica ...

    Introduction
    ...

    See also:

    Air conditioning filter
    (on some models)— The air conditioning filter information label is placed inside of the glove box as shown and indicates that a filter has been installed. The air conditioning filter preve ...

    Fuel pump shut off system
    To minimize the risk of fuel leakage when the engine stalls or when an airbag inflates upon collision, the fuel pump shut off system stops the supply of fuel to the engine. Follow the procedure b ...

    Rocker outer panel (CUT): Hatchback 3 Door
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...