Toyota Yaris: How to use this manual
Scope of the repair work explanation
This text explains the welding panel replacement instructions from the vehicle’s white body condition.
We have abbreviated the explanations of the removal and reinstallation of the equipment parts up to the white body condition and of the installation, inspection, adjustment and final inspection of equipment parts after replacing the weld panel.
Section categories
This manual has been divided as shown below.
| Section Title | Contents | Examples |
| INTRODUCTION | Explanation of general body repair. Views of weld panel replacement instructions. |
Cautionary items. Views of weld panel replacement instructions. |
| BODY PANEL REPLACEMENT | Instructions for replacing the weld panels from the white body condition, from which bolted parts have been removed, with individual supply parts. | Front side member replacement. Quarter panel replacement. |
| BODY DIMENSIONS | Body aligning measurements. | Dimension diagrams. |
| PAINT COATING | Scope and type of anti-rust treatment, etc. together with weld panel replacement. |
Under coating. Body sealer. |
Contents omitted in this manual.
Make sure to perform the following essential procedures, although they are omitted in this manual.
(1) Jack and lift operations.
(2) Clean and wash removed parts, if necessary.
(3) Visual inspection.
Foreword
This repair manual has been prepared to provide essential information on body
panel repair methods (including cutting and welding operations, but excluding painting)
for the TOYOTA YARIS.
Applica ...
Introduction
...
See also:
Rear floor side panel extension (ASSY): Hatchback
REPLACEMENT
With the quarter panel and body lower back panel removed.
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accord ...
Body panel sealing areas
HINT: 1) Prior to applying body sealer, clean the area with a rag soaked in silicone
remover.
2) If weld-through primer was used, first wipe off any excess and than coat with
anti-corrosion prime ...
Tire inflation pressure
■ Tire inflation pressure
The recommended cold tire inflation pressure and tire size are displayed on the
tire and loading information label. (→P. 351)
■ Inspection and adjustm ...