Toyota Yaris: Back door opening trough (ASSY) - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Back door opening trough (ASSY)

REPLACEMENT

With the quarter panel and body lower back panel removed.

With the quarter panel and body lower back panel removed.

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply polyurethane foam to the corresponding parts.

After welding, apply body sealer and undercoating to the corresponding parts.

After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

Quarter panel upper extension (CUT)

    Body lower back panel (ASSY)
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Quarter panel upper extension (CUT)
    REPLACEMENT With the back door opening trough removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension dia ...

    See also:

    Parking brake
    To set the parking brake, fully pull the parking brake lever while depressing the brake pedal. To release the parking brake, slightly raise the lever and lower it completely while pressing th ...

    Front sidemember reinforcement (ASSY)
    REPLACEMENT With the radiator support and front fender apron removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the bod ...

    Foamed material application areas
    The sections shown in the figure below are filled with foamed material to provide noise insulation. Refill with foamed materials after repairing these sections and their surrounding sections. HI ...