Toyota Yaris: Radiator support (ASSY) - Body panel replacement - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Radiator support (ASSY)

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply polyurethane foam to the corresponding parts.

After welding, apply body sealer and undercoating to the corresponding parts.

After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

Front sidemember reinforcement (CUT-P)

    Body panel replacement
    ...

    Front sidemember reinforcement (CUT-P)
    REPLACEMENT With the radiator support removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. ...

    See also:

    Outer panel installation torque
    ...

    Quarter panel upper extension (CUT): Hatchback
    REPLACEMENT With the back door opening trough removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension dia ...

    How to use this manual
    Scope of the repair work explanation This text explains the welding panel replacement instructions from the vehicle’s white body condition. We have abbreviated the explanations of the removal an ...