Toyota Yaris: Quarter wheel housing outer panel (ASSY): Hatchback - Body panel replacement - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Quarter wheel housing outer panel (ASSY): Hatchback

REPLACEMENT

With the quarter panel removed.

With the quarter panel removed.

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Quarter panel (CUT): Hatchback 5 Door

    Rocker outer panel (CUT): Sedan
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Quarter panel (CUT): Hatchback 5 Door
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Ins ...

    See also:

    Body panel under coating areas
    HINT: 1) First wipe off any dirt, grease or oil with a rag soaked in silicone remover. 2) Cover the surrounding areas with masking paper to avoid coating unnecessary areas. If other areas are acc ...

    Auxiliary boxes
    To use the auxiliary boxes, open the lids as shown in the following illustrations. CAUTION. To reduce the chance of injury in case of an accident or a sudden stop, always keep the auxiliary box ...

    Body lower back panel (ASSY): Sedan
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...