Toyota Yaris: Rear door outer panel (CUT): Hatchback 5 Door - Body panel replacement - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Rear door outer panel (CUT): Hatchback 5 Door

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Rear door outer panel (CUT): Sedan Ex. U.S.A., Canada

    Front door outer panel (CUT): Sedan U.S.A., Canada
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Rear door outer panel (CUT): Sedan Ex. U.S.A., Canada
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    See also:

    How to use this manual
    Scope of the repair work explanation This text explains the welding panel replacement instructions from the vehicle’s white body condition. We have abbreviated the explanations of the removal an ...

    Body panel sealing areas
    HINT: 1) Prior to applying body sealer, clean the area with a rag soaked in silicone remover. 2) If weld-through primer was used, first wipe off any excess and than coat with anti-corrosion prime ...

    Cleaning and protecting the vehicle interior
    The following procedures will help protect your vehicle’s interior and keep it in top condition: ■ Protecting the vehicle interior Remove dirt and dust using a vacuum cleaner. Wipe dirty s ...