Toyota Yaris: Front body pillar (CUT) - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Front body pillar (CUT)

REPLACEMENT

With the cowl top side upper panel removed.

With the cowl top side upper panel removed.

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and undercoating to the corresponding parts.

After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld spots.

Center body pillar (CUT): 5-Door

    Cowl top side upper panel (ASSY)
    REPLACEMENT With the cowl top side panel removed. INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the ...

    Center body pillar (CUT): 5-Door
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    See also:

    When driving
    Driving, stopping and safe-driving information. ...

    Abbreviations used in this manual
    For convenience, the following abbreviations are used in this manual. ABS Antilock Brake System A/C Air Conditioner assy assembly ECT Electronic Controlled Transmission ECU Electronic Control Unit ...

    Service specifications
    ENGINE Valve clearance (engine cold), mm (in.): Intake 0.15—0.25 (0.006—0.010). Exhaust 0.25—0.35 (0.010—0.014). Spark plug type: DENSO SK16R11. NGK IFR5A11. Spark plug gap, mm(in.): ...