Toyota Yaris: Foreword
This repair manual has been prepared to provide essential information on body panel repair methods (including cutting and welding operations, but excluding painting) for the TOYOTA YARIS.
Applicable models: KSP90 series
Applicable models: NCP90, 91 series
This manual consists of body repair methods, exploded diagrams and illustrations of the body components and other information relating to body panel replacement such as handling precautions, etc. However, it should be noted that the front fenders of, this TOYOTA model are bolted on and require no welding.
When repairing, don’t cut and join areas that are not shown in this manual. Only work on the specified contents to maintain body strength.
Body construction will sometimes differ depending on specifications and country of destination. Therefore, please keep in mind that the information contained herein is based on vehicles for general destinations.
For the repair procedures and specifications other than collisiondamaged body components of the TOYOTA YARIS refer to the repair manuals.
If you require the above manuals, please contact your TOYOTA dealer.
All information contained in this manual is the most up-to-date at the time of publication. However, specifications and procedures are subject to change without prior notice.
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Scope of the repair work explanation
This text explains the welding panel replacement instructions from the vehicle’s
white body condition.
We have abbreviated the explanations of the removal an ...
See also:
Instrument panel vents
Side vents
Center vents
If air flow control is not satisfactory, check the instrument panel vents. The
instrument panel vents may be opened or closed as shown.
Side vents
Center ve ...
Front body pillar (CUT): Sedan
REPLACEMENT
With the cowl top side upper panel removed.
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance
with the body dimension ...
Adhesive Application Area Work Procedure
NOTE.
This vehicle has areas on the Quarter Panel and Quarter Wheel Housing Outer Panel
that are joined together only with adhesive. It is necessary to conduct the correct
repair procedures for h ...
