Toyota Yaris: Cowl top side panel (ASSY) - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Cowl top side panel (ASSY)

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Cowl top side upper panel (ASSY)

    Front sidemember reinforcement (ASSY)
    REPLACEMENT With the radiator support and front fender apron removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the bod ...

    Cowl top side upper panel (ASSY)
    REPLACEMENT With the cowl top side panel removed. INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the ...

    See also:

    Proper and efficient work procedures
    1. REMOVAL (a) PRE-REMOVAL MEASURING. (1) Before removal or cutting operations, take measurements in accordance with the dimensions diagram. Always use a puller to straighten a damaged body or f ...

    Indicator symbols on the instrument panel
    Brake system warning light*1 Driver’s seat belt reminder light*1 Front passenger’s seat belt reminder light*1 Charging system warning light*1 ...

    Safety and vehicle damage warnings
    Throughout this manual, you will see safety and vehicle damage warnings. You must follow these warnings carefully to avoid possible injury or damage. The types of warnings, what they look like, and ...