Toyota Yaris: BODY PANEL REPLACEMENT
Second generation (XP90; 2005–2010) / Toyota Yaris XP90 2005–2010 Collision Repair Manual / BODY PANEL REPLACEMENT
- Radiator support (ASSY)
- Front fender mounting bracket (ASSY)
- Quarter panel upper extension (CUT): Hatchback
- Floor side rail front panel (ASSY): Hatchback
- Floor side rail front panel (ASSY): Sedan
- Rear floor side panel extension (ASSY): Hatchback
- Rear floor pan (ASSY): Hatchback
- Rear floor pan extension (ASSY): Sedan
- Rear floor pan (ASSY): Sedan
- Rear floor crossmember NO.2 (ASSY): Hatchback
- Rear floor crossmember NO.2 (ASSY): Sedan
- Roof panel (ASSY): Hatchback
- Front fender apron (ASSY)
- Roof panel (ASSY): Sedan
- Rear floor sidemember (CUT): Hatchback
- Outer panel installation torque
- Rear floor sidemember (ASSY): Sedan
- Fit standards
- Front sidemember reinforcement (CUT-P)
- Front sidemember reinforcement (ASSY)
- Cowl top side panel (ASSY)
- Cowl top side upper panel (ASSY)
- Front body pillar (CUT)
- Center body pillar (CUT): 5-Door
- Front door outer panel (CUT): 3-Door
- Front door outer panel (CUT): 5-Door
- Rear door outer panel (CUT): 5-Door
- Rocker outer panel (CUT-H): 5-Door
- Rocker outer panel (CUT): 3-Door
- Rocker outer panel (CUT): 5-Door
- Adhesive Application Area Work Procedure
- Quarter panel (CUT): 3-Door
- Quarter panel (CUT): 5-Door
- Quarter wheel housing outer panel (ASSY)
- Lower back upper gusset (ASSY)
- Body lower back panel (ASSY)
- Back door opening trough (ASSY)
- Quarter panel upper extension (CUT)
- Floor side rail front panel (ASSY)
- Rear floor pan (ASSY)
- Rear floor side panel extension (ASSY)
- Rear floor crossmember NO.2 (ASSY)
- Rear floor sidemember (CUT)
- Roof panel (ASSY)
- Outer panel installation torque
- Fit standards
Abbreviations used in this manual
For convenience, the following abbreviations are used in this manual.
ABS Antilock Brake System A/C Air Conditioner assy assembly ECT Electronic Controlled
Transmission ECU Electronic Control Unit ...
Radiator support (ASSY)
REPLACEMENT
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance
with the body dimension diagram. (See the body dimension diagram) Inspe ...
See also:
Maintenance data (fuel, oil level, etc.)
Dimensions and weights
*1: Unladen vehicles
*2: P175/65R15 tires
*3: P195/50R16 tires
*4: Canada only
Vehicle identification
■ Vehicle identification number
The vehicle identification n ...
Handling precautions on related components
1. BRAKE SYSTEM
The brake system is one of the most important safety components. Always follow
the directions and notes given in the brake (32) section of the repair manual for
the relevant model ...
Precautions for repairing body structure panels
1. HEAT REPAIR FOR BODY STRUCTURE PANELS
Toyota prohibits the use of the heat repair method on body structure panels when
repairing a vehicle damaged in a collision.
Panels that have high streng ...