Toyota Yaris: Cowl top side upper panel (ASSY)
REPLACEMENT
With the cowl top side panel removed.
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
After welding, apply the polyurethane foam to the corresponding parts.
After welding, apply body sealer and under-coating to the corresponding parts.
After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.
Cowl top side panel (ASSY)
REPLACEMENT
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance
with the body dimension diagram. (See the body dimension diagram) Inspe ...
Front body pillar (CUT)
REPLACEMENT
With the cowl top side upper panel removed.
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance
with the body dimension ...
See also:
How to use this manual
Scope of the repair work explanation
This text explains the welding panel replacement instructions from the vehicle’s
white body condition.
We have abbreviated the explanations of the removal an ...
Do-it-yourself service precautions
If you perform maintenance by yourself, be sure to follow the correct procedures
as given in these sections.
CAUTION
The engine compartment contains many mechanisms and fluids that may move su ...
Precautions for repairing body structure panels
1. HEAT REPAIR FOR BODY STRUCTURE PANELS
Toyota prohibits the use of the heat repair method on body structure panels when
repairing a vehicle damaged in a collision.
Panels that have high streng ...