Toyota Yaris: Rear door outer panel (CUT): 5-Door - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Rear door outer panel (CUT): 5-Door

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Rocker outer panel (CUT-H): 5-Door

    Front door outer panel (CUT): 5-Door
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Rocker outer panel (CUT-H): 5-Door
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    See also:

    Precautions for repairing body structure panels
    1. HEAT REPAIR FOR BODY STRUCTURE PANELS Toyota prohibits the use of the heat repair method on body structure panels when repairing a vehicle damaged in a collision. Panels that have high streng ...

    Body panel anti-rust agent (wax) application areas
    HINT: 1) Apply anti-rust agent (wax) around the hinges whenever adjusting the doors and hoods. 2) Even if partially repairing a part, apply anti-rust agent (wax) over the entire application area ...

    Checking brake fluid
    Before checking or adding the brake fluid, remove the cover. (See “(c) Jump starting”). To check the fluid level, simply look at the see-through reservoir. The level should be between the ...