Toyota Yaris: Rear floor sidemember (CUT): Hatchback - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Rear floor sidemember (CUT): Hatchback

REPLACEMENT

With the body lower back panel removed.

With the body lower back panel removed.

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Outer panel installation torque

    Roof panel (ASSY): Sedan
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Outer panel installation torque
    ...

    See also:

    Body dimension drawings
    ENGINE COMPARTMENT Hatchback ENGINE COMPARTMENT Sedan BODY OPENING AREAS (Side View) Hatchback 3 Door BODY OPENING AREAS (Side View: Front) Hatchback 5 Door BODY OPENING AREAS (Side View: ...

    Wheels
    If a wheel is bent, cracked or heavily corroded, it should be replaced. Otherwise, the tire may separate from the wheel or cause a loss of handling control. ■ Wheel selection When replacing ...

    Parts and tools
    Here is a list of parts and tools you will need to perform do-it-yourself maintenance. Remember all Toyota parts are designed in metric sizes, so your tools must be metric. CHECKING THE ENGINE OIL ...