Toyota Yaris: Roof panel (ASSY) - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Roof panel (ASSY)

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply polyurethane foam to the corresponding parts.

After welding, apply body sealer and undercoating to the corresponding parts.

After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

Outer panel installation torque

    Rear floor sidemember (CUT)
    REPLACEMENT With the body lower back panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagra ...

    Outer panel installation torque
    ...

    See also:

    Safety and vehicle damage warnings
    Throughout this manual, you will see safety and vehicle damage warnings. You must follow these warnings carefully to avoid possible injury or damage. The types of warnings, what they look like, and ...

    Iridium-tipped spark plugs
    Your engine is fitted with iridium-tipped spark plugs. NOTICE. Use only iridium-tipped spark plugs. Do not adjust gaps for engine performance or smooth driveability. ...

    When driving
    Driving, stopping and safe-driving information. ...