Toyota Yaris: Roof panel (ASSY) - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Roof panel (ASSY)

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply polyurethane foam to the corresponding parts.

After welding, apply body sealer and undercoating to the corresponding parts.

After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

Outer panel installation torque

    Rear floor sidemember (CUT)
    REPLACEMENT With the body lower back panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagra ...

    Outer panel installation torque
    ...

    See also:

    Dinghy towing (vehicles with an automatic transmission)
    Your vehicle is not designed to be dinghy towed (with 4 wheels on the ground) behind a motor home. NOTICE To avoid serious damage to your vehicle Do not tow your vehicle with the four wheels on ...

    Air flow selector settings
    ...

    Wheels
    If a wheel is bent, cracked or heavily corroded, it should be replaced. Otherwise, the tire may separate from the wheel or cause a loss of handling control. ■ Wheel selection When replacing ...