Toyota Yaris: Roof panel (ASSY) - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Roof panel (ASSY)

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply polyurethane foam to the corresponding parts.

After welding, apply body sealer and undercoating to the corresponding parts.

After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

Outer panel installation torque

    Rear floor sidemember (CUT)
    REPLACEMENT With the body lower back panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagra ...

    Outer panel installation torque
    ...

    See also:

    Manual transmission
    The shift pattern is conventional as shown above. Press the clutch pedal down fully while shifting, and then release it slowly. Do not rest your foot on the pedal while driving, because it will ...

    Adhesive Application Area Work Procedure
    NOTE. This vehicle has areas on the Quarter Panel and Quarter Wheel Housing Outer Panel that are joined together only with adhesive. It is necessary to conduct the correct repair procedures for h ...

    Rear floor sidemember (CUT): Hatchback
    REPLACEMENT With the body lower back panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagra ...