Toyota Yaris: Floor side rail front panel (ASSY): Hatchback - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Floor side rail front panel (ASSY): Hatchback

REPLACEMENT

With the body lower back panel removed.

With the body lower back panel removed.

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Floor side rail front panel (ASSY): Sedan

    Quarter panel upper extension (CUT): Hatchback
    REPLACEMENT With the back door opening trough removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension dia ...

    Floor side rail front panel (ASSY): Sedan
    REPLACEMENT With the body lower back panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagra ...

    See also:

    Rocker outer panel (CUT): Sedan
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Service specifications
    ENGINE Valve clearance (engine cold), mm (in.): Intake 0.15—0.25 (0.006—0.010). Exhaust 0.25—0.35 (0.010—0.014). Spark plug type: DENSO SK16R11. NGK IFR5A11. Spark plug gap, mm(in.): ...

    Power windows
    The windows can be operated with the switch on each side door. The ignition key must be in the “ON” position. Key off operation: The driver’s window works for about 45 seconds even after ...