Toyota Yaris: Quarter panel upper extension (CUT) - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Quarter panel upper extension (CUT)

REPLACEMENT

With the back door opening trough removed.

With the back door opening trough removed.

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Floor side rail front panel (ASSY)

    Back door opening trough (ASSY)
    REPLACEMENT With the quarter panel and body lower back panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the bod ...

    Floor side rail front panel (ASSY)
    REPLACEMENT With the body lower back panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagra ...

    See also:

    Body dimension drawings
    ENGINE COMPARTMENT Hatchback ENGINE COMPARTMENT Sedan BODY OPENING AREAS (Side View) Hatchback 3 Door BODY OPENING AREAS (Side View: Front) Hatchback 5 Door BODY OPENING AREAS (Side View: ...

    Maintenance requirements
    To ensure safe and economical driving, day-to-day care and regular maintenance are essential. It is the owner’s responsibility to perform regular checks. Toyota recommends performing the followi ...

    Tires
    Tire size and cold tire inflation pressure: Front and rear kPa (kgf/cm2 or bar, psi) Tire size Front Rear Wheel size P175/65R14 81S 220 (2.2, 32) 22 ...