Toyota Yaris: Roof panel (ASSY): Hatchback - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Roof panel (ASSY): Hatchback

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply polyurethane foam to the corresponding parts.

After welding, apply body sealer and undercoating to the corresponding parts.

After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

Front fender apron (ASSY)

    Rear floor crossmember NO.2 (ASSY): Sedan
    REPLACEMENT REMOVAL     INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimen ...

    Front fender apron (ASSY)
    REPLACEMENT With the cowl top side panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagra ...

    See also:

    Break-in period
    Drive gently and avoid high speeds. Your vehicle does not need an elaborate break-in. But following a few simple tips for the first 1600 km (1000 miles) can add to the future economy and long lif ...

    How to use this manual
    1. BODY PANEL REPLACEMENT IN THIS MANUAL 2. SYMBOLS The following symbols are used in the welding diagrams in section BP of this manual to indicate cutting areas and the types of weld required ...

    Your responsibility for maintenance
    It is the owner’s responsibility to make sure that the specified maintenance is performed. Section 6 gives details of these maintenance requirements. Also included in Section 6 is general mainte ...