Toyota Yaris: Quarter panel upper extension (CUT): Hatchback - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Quarter panel upper extension (CUT): Hatchback

REPLACEMENT

With the back door opening trough removed.

With the back door opening trough removed.

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram).

Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Floor side rail front panel (ASSY): Hatchback

    Front fender mounting bracket (ASSY)
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Floor side rail front panel (ASSY): Hatchback
    REPLACEMENT With the body lower back panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagra ...

    See also:

    Rear floor crossmember NO.2 (ASSY): Sedan
    REPLACEMENT REMOVAL     INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimen ...

    Body panel under coating areas
    HINT: 1) First wipe off any dirt, grease or oil with a rag soaked in silicone remover. 2) Cover the surrounding areas with masking paper to avoid coating unnecessary areas. If other areas are acc ...

    Activating panic mode
    Pushing the panic switch for 1 second blows the horn intermittently and flashes the headlights, tail lights and emergency flashers and turns on the interior light. The panic switch is used to d ...