Toyota Yaris: Body panel replacement
Second generation (XP90; 2005–2010) / Toyota Yaris XP90 2005–2010 Collision Repair Manual / Body panel replacement
- Radiator support (ASSY)
- Front sidemember reinforcement (CUT-P)
- Front fender mounting bracket (ASSY)
- Front fender apron (ASSY)
- Front sidemember reinforcement (ASSY)
- Cowl top side panel (ASSY): Hatchback
- Cowl top side panel (ASSY): Sedan
- Cowl top side upper panel (ASSY): Hatchback
- Cowl top side upper panel (ASSY): Sedan
- Center body pillar (CUT): Hatchback 5 Door
- Front body pillar (CUT): Hatchback
- Front body pillar (CUT): Sedan
- Front door outer panel (CUT): Hatchback 5 Door
- Center body pillar (CUT): Sedan
- Front door outer panel (CUT): Sedan Ex. U.S.A., Canada
- Front door outer panel (CUT): Hatchback 3 Door
- Front door outer panel (CUT): Sedan U.S.A., Canada
- Rear door outer panel (CUT): Hatchback 5 Door
- Rear door outer panel (CUT): Sedan Ex. U.S.A., Canada
- Rear door outer panel (CUT): Sedan U.S.A., Canada
- Rocker outer panel (CUT-H): Hatchback 5 Door
- Rocker outer panel (CUT): Hatchback 5 Door
- Rocker outer panel (CUT-H): Sedan
- Rocker outer panel (CUT): Hatchback 3 Door
- Quarter panel (CUT): Hatchback 3 Door
- Rocker outer panel (CUT): Sedan
- Quarter wheel housing outer panel (ASSY): Hatchback
- Quarter panel (CUT): Hatchback 5 Door
- Adhesive Application Area Work Procedure
- Quarter wheel housing outer panel (ASSY): Sedan
- Quarter panel (CUT): Sedan
- Lower back upper gusset (ASSY): Hatchback
- Lower back upper qusset (ASSY): Sedan
- Body lower back panel (ASSY): Hatchback
- Body lower back panel (ASSY): Sedan
- Back door opening trough (ASSY): Hatchback
- Luggage door opening front trough (ASSY): Sedan
Abbreviations used in this manual
For convenience, the following abbreviations are used in this manual.
ABS Antilock Brake System.
A/C Air Conditioner.
assy assembly.
ECT Electronic Controlled Transmission.
ECU Electronic Control ...
Radiator support (ASSY)
REPLACEMENT
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance
with the body dimension diagram. (See the body dimension diagram) Inspe ...
See also:
Tire information
—Tire symbols (Standard tire)
This illustration indicates typical tire symbols.
1. Tire size—For details, see “Tire size”.
2. DOT and Tire Identification Number (TIN)—For details, see ...
Rear window and outside rear view mirror defoggers
Defoggers are used to defog the rear window, and to remove raindrops, dew
and frost from the outside rear view mirrors (if equipped).
Turn the defoggers on/off
The defoggers will automatically t ...
General repair instructions
1. WORK PRECAUTIONS
(a) VEHICLE PROTECTION.
(1) When welding, protect the painted surfaces, windows, seats and carpet with
heat resistant, fireproof covers.
(b) SAFETY.
(1) Never stand in a ...