Toyota Yaris: Body panel replacement
Second generation (XP90; 2005–2010) / Toyota Yaris XP90 2005–2010 Collision Repair Manual / Body panel replacement
- Radiator support (ASSY)
- Front sidemember reinforcement (CUT-P)
- Front fender mounting bracket (ASSY)
- Front fender apron (ASSY)
- Front sidemember reinforcement (ASSY)
- Cowl top side panel (ASSY): Hatchback
- Cowl top side panel (ASSY): Sedan
- Cowl top side upper panel (ASSY): Hatchback
- Cowl top side upper panel (ASSY): Sedan
- Center body pillar (CUT): Hatchback 5 Door
- Front body pillar (CUT): Hatchback
- Front body pillar (CUT): Sedan
- Front door outer panel (CUT): Hatchback 5 Door
- Center body pillar (CUT): Sedan
- Front door outer panel (CUT): Sedan Ex. U.S.A., Canada
- Front door outer panel (CUT): Hatchback 3 Door
- Front door outer panel (CUT): Sedan U.S.A., Canada
- Rear door outer panel (CUT): Hatchback 5 Door
- Rear door outer panel (CUT): Sedan Ex. U.S.A., Canada
- Rear door outer panel (CUT): Sedan U.S.A., Canada
- Rocker outer panel (CUT-H): Hatchback 5 Door
- Rocker outer panel (CUT): Hatchback 5 Door
- Rocker outer panel (CUT-H): Sedan
- Rocker outer panel (CUT): Hatchback 3 Door
- Quarter panel (CUT): Hatchback 3 Door
- Rocker outer panel (CUT): Sedan
- Quarter wheel housing outer panel (ASSY): Hatchback
- Quarter panel (CUT): Hatchback 5 Door
- Adhesive Application Area Work Procedure
- Quarter wheel housing outer panel (ASSY): Sedan
- Quarter panel (CUT): Sedan
- Lower back upper gusset (ASSY): Hatchback
- Lower back upper qusset (ASSY): Sedan
- Body lower back panel (ASSY): Hatchback
- Body lower back panel (ASSY): Sedan
- Back door opening trough (ASSY): Hatchback
- Luggage door opening front trough (ASSY): Sedan
Abbreviations used in this manual
For convenience, the following abbreviations are used in this manual.
ABS Antilock Brake System.
A/C Air Conditioner.
assy assembly.
ECT Electronic Controlled Transmission.
ECU Electronic Control ...
Radiator support (ASSY)
REPLACEMENT
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance
with the body dimension diagram. (See the body dimension diagram) Inspe ...
See also:
Proper and efficient work procedures
1. REMOVAL
(a) PRE-REMOVAL MEASURING.
(1) Before removal or cutting operations, take measurements in accordance with
the dimensions diagram. Always use a puller to straighten a damaged body or f ...
Outer panel installation torque
...
General maintenance
Listed below are the general maintenance items that should be performed as frequently
as specified. In addition to checking the items listed, if you notice any unusual
noise, smell or vibration, y ...