Toyota Yaris: Body panel replacement
Second generation (XP90; 2005–2010) / Toyota Yaris XP90 2005–2010 Collision Repair Manual / Body panel replacement
- Radiator support (ASSY)
- Front sidemember reinforcement (CUT-P)
- Front fender mounting bracket (ASSY)
- Front fender apron (ASSY)
- Front sidemember reinforcement (ASSY)
- Cowl top side panel (ASSY): Hatchback
- Cowl top side panel (ASSY): Sedan
- Cowl top side upper panel (ASSY): Hatchback
- Cowl top side upper panel (ASSY): Sedan
- Center body pillar (CUT): Hatchback 5 Door
- Front body pillar (CUT): Hatchback
- Front body pillar (CUT): Sedan
- Front door outer panel (CUT): Hatchback 5 Door
- Center body pillar (CUT): Sedan
- Front door outer panel (CUT): Sedan Ex. U.S.A., Canada
- Front door outer panel (CUT): Hatchback 3 Door
- Front door outer panel (CUT): Sedan U.S.A., Canada
- Rear door outer panel (CUT): Hatchback 5 Door
- Rear door outer panel (CUT): Sedan Ex. U.S.A., Canada
- Rear door outer panel (CUT): Sedan U.S.A., Canada
- Rocker outer panel (CUT-H): Hatchback 5 Door
- Rocker outer panel (CUT): Hatchback 5 Door
- Rocker outer panel (CUT-H): Sedan
- Rocker outer panel (CUT): Hatchback 3 Door
- Quarter panel (CUT): Hatchback 3 Door
- Rocker outer panel (CUT): Sedan
- Quarter wheel housing outer panel (ASSY): Hatchback
- Quarter panel (CUT): Hatchback 5 Door
- Adhesive Application Area Work Procedure
- Quarter wheel housing outer panel (ASSY): Sedan
- Quarter panel (CUT): Sedan
- Lower back upper gusset (ASSY): Hatchback
- Lower back upper qusset (ASSY): Sedan
- Body lower back panel (ASSY): Hatchback
- Body lower back panel (ASSY): Sedan
- Back door opening trough (ASSY): Hatchback
- Luggage door opening front trough (ASSY): Sedan
Abbreviations used in this manual
For convenience, the following abbreviations are used in this manual.
ABS Antilock Brake System.
A/C Air Conditioner.
assy assembly.
ECT Electronic Controlled Transmission.
ECU Electronic Control ...
Radiator support (ASSY)
REPLACEMENT
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance
with the body dimension diagram. (See the body dimension diagram) Inspe ...
See also:
Precautions for repairing body structure panels
1. HEAT REPAIR FOR BODY STRUCTURE PANELS
Toyota prohibits the use of the heat repair method on body structure panels when
repairing a vehicle damaged in a collision.
Panels that have high streng ...
Maintenance data (fuel, oil level, etc.)
Dimensions and weights
*1: Unladen vehicles
*2: P175/65R15 tires
*3: P195/50R16 tires
*4: Canada only
Vehicle identification
■ Vehicle identification number
The vehicle identification n ...
Adhesive Application Area Work Procedure
NOTE.
This vehicle has areas on the Quarter Panel and Quarter Wheel Housing Outer Panel
that are joined together only with adhesive. It is necessary to conduct the correct
repair procedures for h ...