Toyota Yaris: Front door outer panel (CUT): Hatchback 3 Door - Body panel replacement - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Front door outer panel (CUT): Hatchback 3 Door

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Front door outer panel (CUT): Sedan U.S.A., Canada

    Front door outer panel (CUT): Sedan Ex. U.S.A., Canada
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Front door outer panel (CUT): Sedan U.S.A., Canada
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    See also:

    Hood
    To open the hood: 1. Pull the hood lock release lever. The hood will spring up slightly. CAUTION. Before driving, be sure that the hood is closed and securely locked. Otherwise, the hood ma ...

    Service specifications
    ENGINE Valve clearance (engine cold), mm (in.): Intake 0.15—0.25 (0.006—0.010). Exhaust 0.25—0.35 (0.010—0.014). Spark plug type: DENSO SK16R11. NGK IFR5A11. Spark plug gap, mm(in.): ...

    Rear floor sidemember (CUT): Hatchback
    REPLACEMENT With the body lower back panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagra ...