Toyota Yaris: Front door outer panel (CUT): Hatchback 3 Door - Body panel replacement - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Front door outer panel (CUT): Hatchback 3 Door

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Front door outer panel (CUT): Sedan U.S.A., Canada

    Front door outer panel (CUT): Sedan Ex. U.S.A., Canada
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Front door outer panel (CUT): Sedan U.S.A., Canada
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    See also:

    If the vehicle becomes stuck
    Carry out the following procedures if the tires spin or the vehicle becomes stuck in mud, dirt, or snow: Stop the engine. Set the parking brake and shift the shift lever to P (vehicles with an ...

    Body dimension drawings
    ENGINE COMPARTMENT Hatchback ENGINE COMPARTMENT Sedan BODY OPENING AREAS (Side View) Hatchback 3 Door BODY OPENING AREAS (Side View: Front) Hatchback 5 Door BODY OPENING AREAS (Side View: ...

    Body panel under coating areas
    HINT: 1) First wipe off any dirt, grease or oil with a rag soaked in silicone remover. 2) Cover the surrounding areas with masking paper to avoid coating unnecessary areas. If other areas are acc ...