Toyota Yaris: Front door outer panel (CUT): Hatchback 5 Door - Body panel replacement - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Front door outer panel (CUT): Hatchback 5 Door

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Center body pillar (CUT): Sedan

    Front body pillar (CUT): Sedan
    REPLACEMENT With the cowl top side upper panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension ...

    Center body pillar (CUT): Sedan
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Ins ...

    See also:

    Rear floor sidemember (CUT): Hatchback
    REPLACEMENT With the body lower back panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagra ...

    Proper and efficient work procedures
    1. REMOVAL (a) PRE-REMOVAL MEASURING. (1) Before removal or cutting operations, take measurements in accordance with the dimensions diagram. Always use a puller to straighten a damaged body or f ...

    Leak detection pump
    This pump performs fuel evaporation leakage check. This check is done approximately five hours after the engine is turned off. So you may hear sound coming from underneath the luggage compartment ...