Toyota Yaris: Front door outer panel (CUT): Hatchback 5 Door - Body panel replacement - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Front door outer panel (CUT): Hatchback 5 Door

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Center body pillar (CUT): Sedan

    Front body pillar (CUT): Sedan
    REPLACEMENT With the cowl top side upper panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension ...

    Center body pillar (CUT): Sedan
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Ins ...

    See also:

    Cleaning and protecting the vehicle interior
    The following procedures will help protect your vehicle’s interior and keep it in top condition: ■ Protecting the vehicle interior Remove dirt and dust using a vacuum cleaner. Wipe dirty s ...

    Engine exhaust cautions
    CAUTION. Avoid inhaling the engine exhaust. It contains carbon monoxide, which is a colorless and odorless gas. It can cause unconsciousness or even death. Make sure the exhaust system has no hol ...

    Cowl top side upper panel (ASSY): Hatchback
    REPLACEMENT With the cowl top side panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. ...