Toyota Yaris: Front sidemember reinforcement (CUT-P) - Body panel replacement - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Front sidemember reinforcement (CUT-P)

REPLACEMENT

With the radiator support removed.

With the radiator support removed.

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Front fender mounting bracket (ASSY)

    Radiator support (ASSY)
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Front fender mounting bracket (ASSY)
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    See also:

    Body panel anti-rust agent (wax) application areas
    HINT: 1) Apply anti-rust agent (wax) around the hinges whenever adjusting the doors and hoods. 2) Even if partially repairing a part, apply anti-rust agent (wax) over the entire application area ...

    Keys (with engine immobilizer system)
    With wireless remote control Without wireless remote control Your vehicle is supplied with two kinds of keys. 1. Master keys (black) — These keys work in every lock. Your Toyota dealer ...

    Body panel anti-chipping paint application areas
    HINT: 1) Anti-chipping paint should be applied to some areas before the second coat and to other areas after the top coat. 2) Wipe off the paint immediately with a rag soaked in silicone remover if ...