Toyota Yaris: Rear door outer panel (CUT): Hatchback 5 Door - Body panel replacement - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Rear door outer panel (CUT): Hatchback 5 Door

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Rear door outer panel (CUT): Sedan Ex. U.S.A., Canada

    Front door outer panel (CUT): Sedan U.S.A., Canada
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Rear door outer panel (CUT): Sedan Ex. U.S.A., Canada
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    See also:

    Body panel under coating areas
    HINT: 1) First wipe off any dirt, grease or oil with a rag soaked in silicone remover. 2) Cover the surrounding areas with masking paper to avoid coating unnecessary areas. If other areas are acc ...

    Luggage cover
    When you open the back door, the luggage cover tilts up for easy access to the luggage area. For additional luggage space, unhook the cords, remove the luggage cover from the seatback and l ...

    Using the steering wheel audio switches
    Some audio features (audio volume control, radio, CD player etc.) can be controlled using the switches on the steering wheel. For more information, please refer to the ”Toyota Audio System Owner ...