Toyota Yaris: Radiator support (ASSY) - Body panel replacement - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Radiator support (ASSY)

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply polyurethane foam to the corresponding parts.

After welding, apply body sealer and undercoating to the corresponding parts.

After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

Front sidemember reinforcement (CUT-P)

    Body panel replacement
    ...

    Front sidemember reinforcement (CUT-P)
    REPLACEMENT With the radiator support removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. ...

    See also:

    Front body pillar (CUT): Sedan
    REPLACEMENT With the cowl top side upper panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension ...

    Cleaning and protecting the vehicle exterior
    Perform the following to protect the vehicle and maintain it in prime condition: ● Working from top to bottom, liberally apply water to the vehicle body, wheel wells and underside of the vehi ...

    Auxiliary boxes
    To use the auxiliary boxes, open the lids as shown in the following illustrations. CAUTION. To reduce the chance of injury in case of an accident or a sudden stop, always keep the auxiliary box ...