Toyota Yaris: Foreword - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Foreword

This repair manual has been prepared to provide essential information on body panel repair methods (including cutting and welding operations, but excluding painting) for the TOYOTA YARIS.

Applicable models: KSP90 series.

NCP90, 91, 92, 93 series.

SCP90 series.

NLP90 series

This manual consists of body repair methods, exploded diagrams and illustrations of the body components and other information relating to body panel replacement such as handling precautions, etc. However, it should be noted that the front fenders of, this TOYOTA model are bolted on and require no welding.

When repairing, don’t cut and join areas that are not shown in this manual. Only work on the specified contents to maintain body strength.

Body construction will sometimes differ depending on specifications and country of destination. Therefore, please keep in mind that the information contained herein is based on vehicles for general destinations.

For the repair procedures and specifications other than collisiondamaged body components of the TOYOTA YARIS refer to the repair manuals.

If you require the above manuals, please contact your TOYOTA dealer.

All information contained in this manual is the most up-to-date at the time of publication. However, specifications and procedures are subject to change without prior notice.

    General information
    1. BASIC DIMENSIONS (a) There are two types of dimensions in the diagram. (1) (Three-dimensional distance). Straight-line distance between the centers of two measuring points. (2) (Two-dimensi ...

    How to use this manual
    Scope of the repair work explanation This text explains the welding panel replacement instructions from the vehicle’s white body condition. We have abbreviated the explanations of the removal an ...

    See also:

    General maintenance
    Listed below are the general maintenance items that should be performed as frequently as specified. In addition to checking the items listed, if you notice any unusual noise, smell or vibration, y ...

    Body panel sealing areas
    HINT: 1) Prior to applying body sealer, clean the area with a rag soaked in silicone remover. 2) If weld-through primer was used, first wipe off any excess and than coat with anti-corrosion prime ...

    Leak detection pump
    This pump performs fuel evaporation leakage check. This check is done approximately five hours after the engine is turned off. So you may hear sound coming from underneath the luggage compartment ...