Toyota Yaris: Foreword - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Foreword

This repair manual has been prepared to provide essential information on body panel repair methods (including cutting and welding operations, but excluding painting) for the TOYOTA YARIS.

Applicable models: KSP90 series.

NCP90, 91, 92, 93 series.

SCP90 series.

NLP90 series

This manual consists of body repair methods, exploded diagrams and illustrations of the body components and other information relating to body panel replacement such as handling precautions, etc. However, it should be noted that the front fenders of, this TOYOTA model are bolted on and require no welding.

When repairing, don’t cut and join areas that are not shown in this manual. Only work on the specified contents to maintain body strength.

Body construction will sometimes differ depending on specifications and country of destination. Therefore, please keep in mind that the information contained herein is based on vehicles for general destinations.

For the repair procedures and specifications other than collisiondamaged body components of the TOYOTA YARIS refer to the repair manuals.

If you require the above manuals, please contact your TOYOTA dealer.

All information contained in this manual is the most up-to-date at the time of publication. However, specifications and procedures are subject to change without prior notice.

    General information
    1. BASIC DIMENSIONS (a) There are two types of dimensions in the diagram. (1) (Three-dimensional distance). Straight-line distance between the centers of two measuring points. (2) (Two-dimensi ...

    How to use this manual
    Scope of the repair work explanation This text explains the welding panel replacement instructions from the vehicle’s white body condition. We have abbreviated the explanations of the removal an ...

    See also:

    Auxiliary boxes
    To use the auxiliary boxes, open the lids as shown in the following illustrations. CAUTION. To reduce the chance of injury in case of an accident or a sudden stop, always keep the auxiliary box ...

    Rear door outer panel (CUT): Sedan U.S.A., Canada
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Cowl top side upper panel (ASSY): Sedan
    REPLACEMENT With the cowl top side panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. ...