Toyota Yaris: How to use this manual - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: How to use this manual

Scope of the repair work explanation

This text explains the welding panel replacement instructions from the vehicle’s white body condition.

We have abbreviated the explanations of the removal and reinstallation of the equipment parts up to the white body condition and of the installation, inspection, adjustment and final inspection of equipment parts after replacing the weld panel.

Section categories

This manual has been divided as shown below.

Section Title Contents Examples
INTRODUCTION Explanation of general body repair.

Views of weld panel replacement instructions.

Cautionary items.

Views of weld panel replacement instructions.

BODY PANEL REPLACEMENT Instructions for replacing the weld panels from the white body condition, from which bolted parts have been removed, with individual supply parts. Front side member replacement.

Quarter panel replacement.

BODY DIMENSIONS Body aligning measurements. Dimension diagrams.
PAINT COATING Scope and type of anti-rust treatment, etc.

together with weld panel replacement.

Under coating.

Body sealer.

Contents omitted in this manual.

Make sure to perform the following essential procedures, although they are omitted in this manual.

(1) Jack and lift operations.

(2) Clean and wash removed parts, if necessary.

(3) Visual inspection.

    Foreword
    This repair manual has been prepared to provide essential information on body panel repair methods (including cutting and welding operations, but excluding painting) for the TOYOTA YARIS. Applica ...

    Introduction
    ...

    See also:

    Front body pillar (CUT): Sedan
    REPLACEMENT With the cowl top side upper panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension ...

    Operating tips
    To cool off your Toyota after it has been parked in the hot sun, drive with the windows open for a few minutes. This vents the hot air, allowing the air conditioning to cool the interior more qui ...

    Floor side rail front panel (ASSY): Sedan
    REPLACEMENT With the body lower back panel removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagra ...