Toyota Yaris: How to use this manual - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: How to use this manual

Scope of the repair work explanation

This text explains the welding panel replacement instructions from the vehicle’s white body condition.

We have abbreviated the explanations of the removal and reinstallation of the equipment parts up to the white body condition and of the installation, inspection, adjustment and final inspection of equipment parts after replacing the weld panel.

Section categories

This manual has been divided as shown below.

Section Title Contents Examples
INTRODUCTION Explanation of general body repair.

Views of weld panel replacement instructions.

Cautionary items.

Views of weld panel replacement instructions.

BODY PANEL REPLACEMENT Instructions for replacing the weld panels from the white body condition, from which bolted parts have been removed, with individual supply parts. Front side member replacement.

Quarter panel replacement.

BODY DIMENSIONS Body aligning measurements. Dimension diagrams.
PAINT COATING Scope and type of anti-rust treatment, etc.

together with weld panel replacement.

Under coating.

Body sealer.

Contents omitted in this manual.

Make sure to perform the following essential procedures, although they are omitted in this manual.

(1) Jack and lift operations.

(2) Clean and wash removed parts, if necessary.

(3) Visual inspection.

    Foreword
    This repair manual has been prepared to provide essential information on body panel repair methods (including cutting and welding operations, but excluding painting) for the TOYOTA YARIS. Applica ...

    Introduction
    ...

    See also:

    Rocker outer panel (CUT-H): Hatchback 5 Door
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Using the steering wheel audio switches
    Some audio features (audio volume control, radio, CD player etc.) can be controlled using the switches on the steering wheel. For more information, please refer to the ”Toyota Audio System Owner ...

    Back door
    The back door can be locked/unlocked and opened by the following procedures. ■ Locking and unlocking the back door Keys (from the back door: vehicles with a back door key cylinder) Unlocks ...