Toyota Yaris: Front sidemember reinforcement (CUT-P) - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Front sidemember reinforcement (CUT-P)

REPLACEMENT

With the radiator support removed.

With the radiator support removed.

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Front sidemember reinforcement (ASSY)

    Fit standards
    ...

    Front sidemember reinforcement (ASSY)
    REPLACEMENT With the radiator support and front fender apron removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the bod ...

    See also:

    Rear floor sidemember (ASSY): Sedan
    REPLACEMENT With the rear floor pan removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See ...

    Checking and replacing fuses
    Type A Type B Type C If the headlights or other electrical components do not work, check the fuses. If any of the fuses are blown, they must be replaced. See “Fuse locations” ...

    Body panel sealing areas
    HINT: 1) Prior to applying body sealer, clean the area with a rag soaked in silicone remover. 2) If weld-through primer was used, first wipe off any excess and than coat with anti-corrosion prime ...