Toyota Yaris: Foreword
This repair manual has been prepared to provide essential information on body panel repair methods (including cutting and welding operations, but excluding painting) for the TOYOTA YARIS.
Applicable models: KSP90 series.
NCP90, 91, 92, 93 series.
SCP90 series.
NLP90 series
This manual consists of body repair methods, exploded diagrams and illustrations of the body components and other information relating to body panel replacement such as handling precautions, etc. However, it should be noted that the front fenders of, this TOYOTA model are bolted on and require no welding.
When repairing, don’t cut and join areas that are not shown in this manual. Only work on the specified contents to maintain body strength.
Body construction will sometimes differ depending on specifications and country of destination. Therefore, please keep in mind that the information contained herein is based on vehicles for general destinations.
For the repair procedures and specifications other than collisiondamaged body components of the TOYOTA YARIS refer to the repair manuals.
If you require the above manuals, please contact your TOYOTA dealer.
All information contained in this manual is the most up-to-date at the time of publication. However, specifications and procedures are subject to change without prior notice.
General information
1. BASIC DIMENSIONS
(a) There are two types of dimensions in the diagram.
(1) (Three-dimensional distance).
Straight-line distance between the centers of two measuring points.
(2) (Two-dimensi ...
How to use this manual
Scope of the repair work explanation
This text explains the welding panel replacement instructions from the vehicle’s
white body condition.
We have abbreviated the explanations of the removal an ...
See also:
Cowl top side panel (ASSY)
REPLACEMENT
REMOVAL
INSTALLATION
Temporarily install the new parts and measure each part of the new parts in accordance
with the body dimension diagram. (See the body dimension diagram) Inspe ...
Fuel tank cap
With tachometer
Without tachometer
This indicates that the fuel filler door is on the left side of your vehicle.
1. To open the fuel filler door, pull the lever up.
When refueling, t ...
How to use this manual
1. BODY PANEL REPLACEMENT IN THIS MANUAL
2. SYMBOLS
The following symbols are used in the welding diagrams in section BP of this
manual to indicate cutting areas and the types of weld required ...