Toyota Yaris: Cowl top side panel (ASSY) - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Cowl top side panel (ASSY)

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Cowl top side upper panel (ASSY)

    Front sidemember reinforcement (ASSY)
    REPLACEMENT With the radiator support and front fender apron removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the bod ...

    Cowl top side upper panel (ASSY)
    REPLACEMENT With the cowl top side panel removed. INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the ...

    See also:

    How to use this manual
    1. BODY PANEL REPLACEMENT IN THIS MANUAL 2. SYMBOLS The following symbols are used in the welding diagrams in section BP of this manual to indicate cutting areas and the types of weld required ...

    Maintenance requirements
    To ensure safe and economical driving, day-to-day care and regular maintenance are essential. It is the owner’s responsibility to perform regular checks. Toyota recommends performing the followi ...

    If your vehicle has to be stopped in an emergency
    Only in an emergency, such as if it becomes impossible to stop the vehicle in the normal way, stop the vehicle using the following procedure: Steadily step on the brake pedal with both feet and f ...