Toyota Yaris: Back door opening trough (ASSY) - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Back door opening trough (ASSY)

REPLACEMENT

With the quarter panel and body lower back panel removed.

With the quarter panel and body lower back panel removed.

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply polyurethane foam to the corresponding parts.

After welding, apply body sealer and undercoating to the corresponding parts.

After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

Quarter panel upper extension (CUT)

    Body lower back panel (ASSY)
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    Quarter panel upper extension (CUT)
    REPLACEMENT With the back door opening trough removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension dia ...

    See also:

    When driving
    Driving, stopping and safe-driving information. ...

    Center body pillar (CUT): 5-Door
    REPLACEMENT REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspe ...

    General repair instructions
    1. WORK PRECAUTIONS (a) VEHICLE PROTECTION. (1) When welding, protect the painted surfaces, windows, seats and carpet with heat resistant, fireproof covers. (b) SAFETY. (1) Never stand in a ...