Toyota Yaris: Foreword - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Foreword

This repair manual has been prepared to provide essential information on body panel repair methods (including cutting and welding operations, but excluding painting) for the TOYOTA YARIS.

Applicable models: KSP90 series

Applicable models: NCP90, 91 series

This manual consists of body repair methods, exploded diagrams and illustrations of the body components and other information relating to body panel replacement such as handling precautions, etc. However, it should be noted that the front fenders of, this TOYOTA model are bolted on and require no welding.

When repairing, don’t cut and join areas that are not shown in this manual. Only work on the specified contents to maintain body strength.

Body construction will sometimes differ depending on specifications and country of destination. Therefore, please keep in mind that the information contained herein is based on vehicles for general destinations.

For the repair procedures and specifications other than collisiondamaged body components of the TOYOTA YARIS refer to the repair manuals.

If you require the above manuals, please contact your TOYOTA dealer.

All information contained in this manual is the most up-to-date at the time of publication. However, specifications and procedures are subject to change without prior notice.

    Toyota Yaris XP90 2005–2010 Collision Repair Manual
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    Scope of the repair work explanation This text explains the welding panel replacement instructions from the vehicle’s white body condition. We have abbreviated the explanations of the removal an ...

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    General repair instructions
    1. WORK PRECAUTIONS (a) VEHICLE PROTECTION. (1) When welding, protect the painted surfaces, windows, seats and carpet with heat resistant, fireproof covers. (b) SAFETY. (1) Never stand in a ...

    Checking battery condition
    —Precautions CAUTION. BATTERY PRECAUTIONS. The battery produces flammable and explosive hydrogen gas. Do not cause a spark from the battery with tools. Do not smoke or light a match near the ...

    Correct driving posture
    Drive with a good posture as follows: Sit upright and well back in the seat. (→P. 43) Adjust the position of the seat forward or backward to ensure the pedals can be reached and easily de ...